By Henry A. Parker


INTRODUCTION Material handling is the term applied to that aspect of manufacturing that involves storing, protecting, controlling and moving materials destined to be turned into marketable goods and merchandise. Materials handling applies to all stages of the manufacturing process, including cleaning, preparation, the actual putting together and the consumption of raw materials along the way. It also includes waste disposal. A variety of equipment types are used in the handling of materials, including storage systems, engineering systems and industrial trucks. Included under the umbrella of industrial trucks are things like cantilevered crane loading platforms, carts on rails and conveyor belts.

HANDLING AND STORAGE EQUIPMENT The apparatus covered under this description are non-automated. It covers racking, shelving, carts, cages and pallets. Collectively, handling and storage apparatus are called catalog items, because they are all made to a universal standard and may be ordered straight out of the catalog. Everybody knows what a pallet looks like, right?

PALLETIZATION The interesting thing is that nearly any type of product you could mention is palletized at some point in its history. This applies to bread, casks of beer, wide-screen television sets and toilet paper. The type of pallet that most people think of is made of wood, although steel and other materials have their applications.

ENGINEERED SYSTEMS Unlike catalog products, engineered systems are custom-designed and built. This category of manufacturing equipment includes conveyors, robots and automated storage and retrieval systems (AS/RS). Care must be taken when designing and handling engineered systems that are destined to handle edible products in order to avoid contamination.

INDUSTRIAL TRUCKS These include tow tractors, stock chasers and the ubiquitous forklift, or powered industrial truck. Under the heading of forklifts are dozens of different types of machines, depending on how they are powered, where they are used, what type of tires they are fitted with, etc. All industrial trucks may be fitted with special attachments that makes them infinitely versatile.

ON-RAIL TRANSFER CARTS These are used to carry bulk materials in the heavier industries. They are used in the mining industry, in heavy manufacturing and in metallurgy.

SAFETY It's all about safety in the manufacturing environment. A disturbing number of employees are injured and killed needlessly each year, especially when forklifts are concerned. OSHA is working constantly to put pressure on employers to maintain safe environments and make sure all of their employees are correctly trained.




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