By Patricia Nelson


You can significantly improve the performance of a product by adding some material on an existing part of that product. Taking an example of a screw, you can add a T-handle to make it easier to the user when turning it. In this particular case, the material can either be attached to the screw chemically or mechanically where no extra material would be required to make the handle. This can be achieved through overmolding, and as a result performance on finished products is greatly enhanced as well as their durability.

This process deserves more credit since it creates endless options. It modifies the surface of the product by adding the color, texture as well as incorporating important components for a particular consumer. Depending on the material used, the surface of the product can be smoothed or roughened. Also, the surface can be spongy to improve comfort, and can as well be made very strong to increase the durability.

Another reason why adding a molding on a product is important is that you can additional details for a specific consumer. For instance, adding a plastic handle on a screwdriver increases comfort to the user. The handle can have a varying thickness with additional texture for improved grip. The handle may also be made to have a bright color creating ease for the consumer to find it. An over mold may also be added to smoothen corners or the sharp edges of products to avoid injuries when using the products.

As with any manufacturing process, adding a mold on a product must be done in an expert manner. This ensures that the product provides benefits to the user. Taking plastics as an example, adhesives are not used a clear indication that precision must be observed. Also, no gaps should be left when sticking a rigid part with a pliable one since it would compromise its integrity. In fact, any slight imbalance between the pieces would result in a distorted product.

Today, we live in a fast-paced world, where people depend on personal devices. This means they also expect a higher level of comfort as well as integrity from such devices. The molding process has helped to achieve that degree of comfort and integrity and has become a significant facet in the manufacturing industry.

Both the consumers as well as the manufacturers rip more benefits from the molding process on products since they can select from the different colors and designs. The consumers enjoy the comfort and ease on hand-held devices due to the varying textures.

Additionally, adding a layer on a product improves safety to the product. The overlaid material adds resistance to electric shock, and can placed on the sharp edges for safety purposes. Also, the devices are kept from water and dust thereby increasing the life of the products. Besides the overlaid material acts like a shock absorber in the case of vibrations.

Generally, the molding process in overlaying material on products has brought important developments in the plastic industry. Various applications in many industries such as medical, safety and military have been streamlined and modernized through the molding process on products.




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