By Melissa Lewis


Manufacturing hard plastic parts for any sort of utility is dependent on a tried and tested process. Different companies do not use the same equipment or materials, nor do they work with the same specifics when making, say for example, parts for an automobile. The range to create these things is always up to the manufacturer.

Plastic is very malleable and versatile and the making of it has become that much less complex. They call it plastic injection molding. It works like many other processes but it is more versatile. It can be done for an item that is large, complex and one a kind. Often, it will be used for the creation of one kind of item for mass manufacture and widespread distribution. Sometimes craftsmen can operate in their own backyards to produce art or unique pieces.

So the making of the stuff is a simple mold injection formula that has become perfected. There are so many uses for it, however. The essential item manufactured is something called thin walled products. These are for all sorts of common stuff for homes or in business places, things like cups, glasses, toothbrushes, trays, mail holders, buckets and basins.

More complex stuff are made for a variety of appliances. Or for everyday machines that people need. These include washing machines, coffeemakers, cars, dishwashers, refrigerators, AC, and stuff that used to be hard to make with molded metals. The plastic composite is applicable in areas like consumer electronics and the manufacture of medical items.

The most delicate machinery or appliance needs these thin walled stuff because they are easy to install for many uses. These could be for stuff like implants, valves, clamps, IV units and syringes. These save lives all of the time, even as they are disposable and cheap.

There is no end to the ways of manufacture and the materials made. Everyday, new applications are being created to help out people in many places and for different purposes. To think that these are the cheapest items to produce makes it even more valuable.

The path for any manufacturer is easy. He simply needs machines that feed on pellets that are turned into a liquid mass to be injected by an apparatus into the waiting molds. The most important thing is to have these clamped well, to create an airtight space that perfectly shapes the plastic.

In the city Cobourg, ON most of these are done as in factories. This industrial system creates some of the most useful artefacts of modern life. And the natural stuff from which they are derived are also some of the most plentiful on earth. It cannot be considered a renewable resource, but because of the abundance, humans can have it for many years.

The key is in making the walls for any item so thin in a way that has strength, balance, and malleability. Most producers do not use toxic items on these, too. Plus, with replacement being so affordable, these things can be cast off after one use. Almost everyone benefits from something that has become a staple for industry, something that is constantly being remade and remodeled into new things for human life.




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